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航空轴承PDMS缓冲包装垫的缓冲性能研究
张振宇1, 田野2, 刘伟3, 智慧2, 孙智慧2, 陈萌萌2, 苑攀攀2
1.中国航发哈尔滨轴承有限公司,哈尔滨 150025;2.哈尔滨商业大学,哈尔滨 150028;3.黑龙江八一农垦大学,大庆 163319
摘要:
目的 针对目前航空发动机主轴轴承无缓冲包装的问题,提出基于聚二甲基硅氧烷(PDMS)制作航空发动机轴承缓冲包装的方法。方法 依据参考文献对双组份的PDMS进行配比,通过静态压缩试验得到数据,并绘制PDMS缓冲衬垫的缓冲系数-应力曲线,再经计算得到缓冲垫的最小厚度值,并依此为依据对航空轴承进行浇筑包装,通过模拟产品在运输过程中的跌落试验,验证以PDMS材料制作缓冲衬垫的可行性。结果 当PDMS垫层厚度为30 mm时,轴承受到的冲击加速度均小于1.1 km/s2。结论 该方法能够为航空轴承提供保护作用。
关键词:  缓冲包装  PDMS  航空轴承  跌落试验
DOI:10.19554/j.cnki.1001-3563.2019.01.011
分类号:TB485.3; TB482.2
基金项目:哈尔滨商业大学青年创新人才支持项目(2016QN067);哈尔滨商业大学博士科研启动资助项目(2016BS07)
Cushioning Property of Aviation Bearing PDMS Cushion Package Pad
ZHANG Zhen-yu1, TIAN Ye2, LIU Wei3, ZHI hui2, SUN Zhi-hui2, CHEN Meng-meng2, YUAN Pan-pan2
1.AECC Harbin Bearing Co., Ltd., Harbin 150025, China;2.Harbin University of Commerce, Harbin 150028, China;3.Heilongjiang Bayi Agricultural University, Daqing 163319, China
Abstract:
The work aims to propose a method based on PDMS to fabricate the cushion package for aviation engine bearing, in view of the defect that the current main shaft bearing of the aviation engine has no cushion package. According to the reference, the two-component PDMS was matched, the data were obtained through static compression test, and the buffer coefficient-stress curve of PDMS cushion pad was drawn. Then, the minimum thickness value of the cushion pad was calculated. Based on this, the aviation bearing was poured and packaged. The feasibility of making cushion pad from PDMS material was verified through the drop test of simulated products during transportation. The impact acceleration of the bearing was less than 1.1 km/s2 when the PDMS cushion thickness was 30 mm. The method can provide protection for aviation bearings.
Key words:  cushion package  PDMS  aviation bearing  drop test

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