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基于FLUENT仿真的印刷机墨辊冷却结构分析与优化
耿阳婕1, 刘宇怀2, 赵天鹏1, 郝昱宇1
1.西安科技大学,西安 710054;2.西安黄河集团设计研究所,西安 710043
摘要:
目的 研究印刷机输墨系统中串墨辊在定常状态下表面温度的分布情况。方法 利用Pro/E对现有墨辊结构进行了三维建模, 使用FLUENT仿真定常状态下串墨辊内部流体状况, 得到了墨辊表面温度分布云图。结果 得到现有结构墨辊表面温度集中在23.6 ℃左右, 温差为1.1 ℃, 根据分析结果对现有结构进行优化, 得到优化后的墨辊表面温度主要集中在22.87 ℃左右。结论 新结构可使一台印刷机每年节省电量12 776 kW·h, 新型串墨辊结构相比内套辊式墨辊冷却结构, 更能满足当今企业追求的绿色环保的需求。
关键词:  胶印机  串墨辊  冷却  FLUENT
DOI:
分类号:TS803.6
基金项目:
Analysis and Optimization of Offset Ink Roller Cooling Structure Based on FLUENT
GENG Yang-jie1, LIU Yu-huai2, ZHAO Tian-peng1, HAO Yu-yu1
1.Xi′ an University of Science and Technology, Xi′ an 710054, China;2.Xi′ an Huanghe Group Research Institute, Xi′ an 710043, China
Abstract:
The experiment aimed to study the string roller′ s surface temperature distribution under steady state of the press inking system. Pro/E was used to model the three-dimensional of existing roller structure. FLUENT was used to simulate the string roller′ s internal fluid situation under the steady conditions. Thus, the ink roller′ s surface temperature contour was obtained. The results showed that the existing structure′ s surface temperature was concentrated around 23.6 ℃, the temperature difference was 1.1 ℃. The optimized roller surface temperature was mainly concentrated around 22.87 ℃ after optimization and improvement of the existing roller according to the analysis. The new structure can save an electricity of 12 776 kW·h per year for a printer. Therefore, the new string roller structure can better meet the need of enterprises nowadays to pursue green environmental protection than the existing cooling structure of inner sleeve roller.
Key words:  offset press  string roller  cooling  FLUENT

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