| 摘要: |
| 目的 为了解决相框组装包装控制系统中工业机器人、机器视觉检测系统、MES系统、触控一体机之间等通信及数据交换的难题，实现MES系统对底层设备的直接控制。方法 进行结构设计，包括相纸组装、logo组装、视觉检测、包装盒组装等装置。以台达PLC AS228P为主控器，进行通信网络架构及相关算法软件的设计，利用Modbus TCP协议通过以太网实现与不同智能设备间通信。结果 组装包装系统运行稳定，成功率达到99.5%，产品合格率达到99.2%，数据通信稳定和可靠，符合工业应用要求。结论 该控制系统很好地满足了企业对智能制造的需求，解决了不同设备之间数据通信的难题。 |
| 关键词: 工业机器人 机器视觉 MES Modbus TCP |
| DOI：10.19554/j.cnki.1001-3563.2022.05.028 |
| 分类号:TB486;TP23 |
| 基金项目:天津市企业科技特派员项目(20YDTPJC01120 );天津市智能制造专项资金支持类项目(20193151);天津市教委科研计划(2018KJ258);天津市教委科研计划重点项目(2020ZD05) |
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| Design of Photo Frame Assembly and Packaging Control System Based on PLC |
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LIU Yan-lei1, GUO Tao2, ZHANG Shi-hui1, LI Chuan-jun1, ZHANG Pei1
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(1.School of Mechanical Engineering, Tianjin Sino-German University of Applied Sciences, Tianjin 300350, China;2.China Electronics System Engineering Fourth Construction Co., Ltd., Shijiazhuang 050004, China)
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| Abstract: |
| The work aims to solve the problems of communication and data exchange among industrial robots, machine vision inspection system, MES system and touch control AIO machine, and realize the direct control of the bottom equipment by MES system. The main structure was designed, including photo paper assembly, logo assembly, visual inspection, packaging box assembly and other devices. The communication network and related software were designed with Delta PLC AS228P as the master controller. Modbus TCP protocol was used to realize communication with different intelligent devices through Ethernet. The assembly and packaging operation was stable, the success rate reached 99.5%, the product qualification rate reached 99.2%, and the data communication was stable and reliable, which met the requirements of industrial application. The control system can meet the needs of intelligent manufacturing and solve the problem of data communication between different devices. |
| Key words: industrial robot machine vision MES Modbus TCP |
