摘要: |
目的 为了实现PVC 扣板的自动包装,设计一种以瓦楞纸板为包装材料的PVC 扣板自动包装机。方法 基于功能分析法,首先通过黑箱法确定PVC 扣板自动包装机的总功能,然后进行功能分解,将总功能分为裹包成型、胶带封箱和物料输送等3 个分功能,通过对分功能求解,并对所得解筛选得出包装机的最优解,最后根据最优解进行结构设计。结果 该包装机能够实现3~7 m 任意长度PVC 扣板的自动包装,实验统计83.6%的包装成品满足包装要求,对于7 m 长PVC 扣板平均每次包装的时间为55 s。结论 该PVC 扣板自动包装机提高了生产效率,节约了人力,对大型板材瓦楞纸箱包装设备设计具有借鉴意义。 |
关键词: 功能分析法 PVC 扣板 瓦楞纸板 自动包装机 |
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Design of Automatic Packaging Machine for PVC Gusset Plate Based on Functional Analysis |
WANG Feng1, WANG Zhi-wei1, LU You-chun2, WANG Ji-dai1, LIU Yi1
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1.Shandong University of Science and Technology, Qingdao 266590, China;2.Qingdao Kinger Robot Limited Company, Qingdao 266109, China
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Abstract: |
The work aims to design a kind of PVC gusset plate automatic packaging machine with corrugated board as the packaging material, so as to achieve the automatic packaging of PVC gusset plate. Firstly, the total function of the PVC gusset plate automatic packaging machine was determined in black box method based on functional analysis. Then the total function was decomposed into three sub functions: wrapping, tape sealing and conveying. The solutions of the sub function were solved and the optimal solution of packing machine was selected from the solutions of sub functions. Finally structure of packing machine was designed according to the optimal solution. The packaging machine could achieve the automatic packaging of PVC gusset plate arbitrarily from 3 m to 7 m long. In the experiment, 83.6% of packaged products met the packaging requirements, and the average time was 55 s for every packaging of 7 m long PVC gusset plate. By improving the production efficiency and saving the manpower, the PVC gusset plate automatic packaging machine provides reference for the packaging equipment design of large plate corrugated board. |
Key words: functional analysis PVC gusset plate corrugated board automatic packaging machine |